China OEM China CHINAMFG Factory CE Level Price Intelligent PLC Control High Quality Professional Electric Motor Powered Direct Screw Air Compressor with ISO Certification air compressor portable

Product Description

BEEST—-AIR COMPRESSOR&SOLUTION

Moair Energy Conservation Durable Two Stage Screw Air Compressor with Double Permanent Magnet Motor

1. Company background

ZheJiang CHINAMFG International Trade Co., Ltd. is the senior partner of HangZhou CHINAMFG Compressor Co., Ltd , we are committed to the sales and after-sales service of air compressors in Southeast Asia, and have stores in Indonesia.
We are the professional manufacturer of the air compressor products of various types including the permanent-magnet synchronous variable-frequency series,permanent-magnet synchronous low-pressure series,permanent-magnet sunchronous two-stage compressors series,etc.
More than 10 years of professional screw compressors manufacturing technology,bringing the international first-class permanent magnet synchronous drive and control technologies.

2. Product introduction

Equipped with an IE3 motor, the direct drive rotary screw air compressor consists of a high-accuracy screw and high-quality casting, with a wide variable range of parameters.

3.Core components

Motor 

  • More stable: no mechanical transmission troubles
    There is no gear shaft in the air compressor and the effective permanent magnet motor and the male rotor are directly connected on 1 shaft without gear drive, which can eliminate pitting of gear or hidden troubles of tooth fracture.
    Without shaft coupling, 2 integrated PM motors directly drive 2 airends of the air compressor, avoiding the hidden troubles of shaft coupling failure.
  • More energy-savings: the airend is always in a smooth running state
    The 2 stage 3 phase permanent magnet rotary gear screw air compressor of CHINAMFG is powered by 2 independent PM motors and 2 independent inverters, which is intelligently controlled such as keep the airend running at a best level-pressure point by controlling discharge pressure and interstage pressure under the circumstance of different rotary speed and different pressure. The best running speed of air compressor can be automatically calculated while running and then the compression ratio can be balanced by final match, which can keep the compressor in a best running state, thus obtaining the highest efficiency.
  • More effective: high-efficiency permanent magnet motor and no gear drive loss.
    With a motor of a high protection degree of IP54, it is more energy-saving and it can stay effective at low frequency and low speed.
  • More environment-friendly operation with lower noise
    No noise of motor bearings, gear meshing and coupling transmission.
  • More structure-compact
    The volume of PM motor is small and the structure is compact, which can save much space.

    4.Parameters

    5. Principle of energy-saving
     

    • Change the traditional induction motor with high-efficiency technology of permanent magnet rotary screw motor, thus reducing the consumption in transmission.
    • Powered by 2 independent PM motors and 2 independent inverters, the compressor is intelligently controlled such as keep the airend running at a best level-pressure point by controlling pressure of air flow and interstage pressure under the circumstance of different rotary speed and different pressure. The best running speed of compressor can be automatically calculated while running and then the compression ratio can be balanced by final match, which can keep the compressor in a best running state, thus obtaining the highest efficiency.
    • Because the gear ratio is fixed, point efficiency is emphasized in this case. That is to say, only with fixed rotary speed and rated pressure did it have the best specific power. When running in a state of variable speed and variable frequency, considering the fixed speed of gear, interstage pressure will not reach the best one. Rotational speed declining while energy consumption not declining at the same time, it is not suitable for running in variable speed and variable frequency state.

       

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    After-sales Service: Online Service
    Warranty: One Year
    Lubrication Style: Lubricated
    Cooling System: Air Cooling
    Power Source: AC Power
    Cylinder Position: Vertical

    air compressor

    Are there special considerations for air compressor installations in remote areas?

    Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:

    1. Power Source:

    Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.

    2. Environmental Conditions:

    Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.

    3. Accessibility and Transport:

    Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.

    4. Maintenance and Service:

    In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.

    5. Fuel and Lubricants:

    For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.

    6. Noise and Environmental Impact:

    Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.

    7. Communication and Remote Monitoring:

    Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.

    By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.

    air compressor

    What safety precautions should be taken when working with compressed air?

    Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:

    1. Personal Protective Equipment (PPE):

    Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.

    2. Compressed Air Storage:

    Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.

    3. Pressure Regulation:

    Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.

    4. Air Hose Inspection:

    Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.

    5. Air Blowguns:

    Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.

    6. Air Tool Safety:

    Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.

    7. Air Compressor Maintenance:

    Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.

    8. Training and Education:

    Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.

    9. Lockout/Tagout:

    When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.

    10. Proper Ventilation:

    Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.

    By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.

    air compressor

    What is the role of air compressor tanks?

    Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:

    1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.

    2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.

    3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.

    4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.

    5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.

    6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.

    Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.

    China OEM China CHINAMFG Factory CE Level Price Intelligent PLC Control High Quality Professional Electric Motor Powered Direct Screw Air Compressor with ISO Certification   air compressor portableChina OEM China CHINAMFG Factory CE Level Price Intelligent PLC Control High Quality Professional Electric Motor Powered Direct Screw Air Compressor with ISO Certification   air compressor portable
    editor by CX 2024-03-27